It is a condition that gives you freedom from
hazard, risk, accident which may cause injury, damage and loss to material or
property damage and even death. OR Safety is defined as freedom from those
condition that can cause injury to persons including death or damage to
property or environment.
It
is an unexpected or unplanned event which may or may not result in injury or
damage or property loss or death.
It
is defined as a harmful condition sustained by the body as a result of an
accident.
Inherent property of a substance or an occurrence which has
potential to cause loss or damage property, person, or environment.
In
probability of the realization of potential for loss or damage or injury.
It is an event which represents deviation from the intended sequence of
designed steps.
Any company has a social and legal obligation to provide a safe and health working environment to all his improvement to all his employees.
The safety audit is the process that identifies
un-safe conditions and unsafe acts the plant and recommended safety
improvement. Walk through It evaluates the unsafe condition notice able to
naked eye during work through the plant. (Stores, civil work, erection work)
Inter mediate-more details study and review of plant design and plant
operation. Comprehensive –It evaluates the safety factors in the plant on the
base engineering, analysis, testing, measurement.
Safety tag can be defined a surface made of cardboard or paper board on which English local languages letters written for warning safety instructions to employees.
It is an event which represents deviation from the
intended sequence of designed steps.
Any company has a social and legal obligation to provide a safe and health working environment to all his improvement to all his employees.
The safety audit is the process that identifies un-safe conditions and unsafe acts the plant and recommended safety improvement. Walk through It evaluates the unsafe condition notice able to naked eye during work through the plant. (Stores, civil work, erection work) Inter mediate-more details study and review of plant design and plant operation. Comprehensive –It evaluates the safety factors in the plant on the base engineering, analysis, testing, measurement.
Safety tag can be defined a surface made of cardboard or paper board on which English local languages letters written for warning safety instructions to employees.
Safety programme can be defined as five methods by which accident can be prevent easily they are engineering, education, enforcement, enthusiasm and example safety programmes are plain spoken and carry out certain legal steps.
Attitude may be described as continuous behavior . if man’s behavior is good, then his action will be either correct or safe.
Emergency planning can defined as a control measurer. It can control the accidents safe guard people and provide information to media.
Work permit system is a “ written documents” for permission to undertake
a job by area in charge or it is written document issued by the area in charge
to the performer to under take the specific job
Any work above 2 meters from ground is caused work at height
An area which is small and enclosed or an area where one entry and exits or where a man cannot work comfortable in any location is caused confined space.
Marking a hole or tunnel by digging the ground by man or machine
is called excavation.
Marking a hole or tunnel by digging the ground by man or machine
is called excavation.
It is a temporary platform constructed for supporting both men
and materials and working safety at a construction site.
The process of joining of metals either by electrical or by gas is
called welding.
The process of joining of cutting metals by using oxygen and
combustible gas is called gas cutting.
The process of removing rust dust, dirt, scales and old prints
from the old surface using compressed air is called
sand blasting
The minimum concentration of vapour, gasses and dust in air below which propagation of flame does not occur on contact with a source of ignition is called LEL.
The maximum proporation of vapour, gasses and dust in air above
which proposal the flame does not
occur on contact with a source of ignition is called UEL.
The process of lifting, carrying and stacking materials by men
is called manual handing.
Housekeeping means not only cleanness but also orderly arrangement of operations, tools, equipments storage facilities and suppliers.
It is an equipments used to project the person from hazards such dust, dirt, fumes and sparks etc. It is the barrier between hazard and person.
Grinder is a portable machine with a wheel guard in position to
reduced the danger.
A tall machine used for moving heavy objects by suspending them
from a projecting arm with hook.
Fork lift truck are designed
to handle heavy loads.
The procedure of analyzing job for the specific purpose of
finding the hazards and developing
.
Prepare tool box talk Prepare monthly statistics Prepare the checklist Accident reports Management meetings Arrange the safety classes/training Arrange monthly safety bulletin Inspection of fire extinguisher Arrange first aid training classes Arrange safety competitions like quiz, slogan, poster competitions exhibition etc.
He has to instruct this workers about the work methods and procedures. He has to maintain discipline among the workers He has to supply necessary materials He has to control quality and cost of the job He has to guide has workers in doing a job in the correct and safe way He has to supply suitable personal protective equipment to his workers He should conduct periodical safety meetings. He should conduct safety inspection of his working area He should know about the fire fight equipments He should know investigate the accident and find out the cause of accident
· Remove all combustion material from the place of welding
· Clear the work area
and cover wooden floor with fire proof mats. ( Welding mechanic should be kept with in the visibility of the
welders.
· Erect fire resistance screen around the work
· All welding cables should be fully insulted
· All welding mics
shall be double earthed
· Welding area should be dry and free from water
· Keep the fire extinguisher / sand really
· Use leather hand gloves,goggles
and helmets
· Switch off the power when welding is stopped
· Do not
allow the helper to do welding
· Do not shift he welding cable unless the electric power is switched off.
· Do not allow the helper to carry the welding. Terminal of the welding cables should be
provided 3-cable with lugs and kept tight.
· Oxygen hose in black and Acetylene hose in red in
color as per standard
· NRV of the blow torches should be maintained
properly avoid back fire
· Welders should be trained properly
· Cylinders should be stored in a cold dry place away bottom heat and direct sunlight.
· Proper house keeping,
good ventilation in the working area
· Smoking should be avoided from welding area
· Hose connection should be proper made
· Barricade the work area and put a sign board
· Rolling of cylinders should
be avoided
· Flash back arrestor
should be attached
in each cylinders
· Any leakage of cylinder should
be kept separately
· Keep fire extinguisher nearby
· Keep fire watch near by
· Remove all combustible from work area
· Use all necessary
PPE
· Never put welding gas cylinder in side a confined
space
· Hoses shall not be laid in path ways
· Gas cutting torch should have flash back arrestors
· Gas test to be done to check for presence of
flammable gas in site.
· Good house keeping and ventilation necessary in
working area.
· Hose connections
should be made properly
· Compressed airline, hoses and other fitting must
installment firmly with out leaks the hose.
· Miss use compress are should be avoided
· A fresh air hood or mask must be worn
· House keeping can be done period calls
· Fire extinguish her shall be kept near by
· Dust mask ear plugs / muffs should be used
· No sand blasting shall be done on top of floating
roof tank in service.
Use goggles &
face shield 9. Sand blasting operation must be gas free
· All flammable material should be cleared from the
work area
· The required
protective clothing and equipment must be worn
· Cartridge respirators
shall always be worn
· Adequate ventilation is necessary
· Adequate washing facilities must be readily
available
· Barrier cream should be applied to the
skin
Eye injury Burn injury Arc realization Electrical shock Light
arc radiation Heat, light and
radiation effect Heat fume Poisonous gases Chipped price of weld metal Fire Explosion Scattering Noise Sparking Sparking
Flying sand
· Cutting fingers due to sharp edges
· Burns due
to handing of hot articles
· Foot injuries due to dropped articles
· Slipped disc due to improper posture in lifting on object
· Strains to wrist or fingers
· Sprains, wounds hernias, fractures
· Improper lifting
· Carrying too heavy loads
· Improper gripping
· Failure to use PPE
· Lifting greasy, oily and
irregular objects
· Poor physique
· Stand at safe distance from the load
· Sharp edge and burns are removed before lifting a material.
· PPE such as safety gloves and safety shoes are to be used.
· If the weight is too heavy for one person to lift,
then he has to seek the assistance.
· The pathway is not blocked
by obstacles while carrying the load.
· The different actions, movements and forces
necessary while carrying the load.
· Modify the task by using hooks and crow bars.
· Mechanical equipments like cranes shall be used.
· Modify the objects
· Change the way things are used.
· Plan
· Clear the path
· Move in close to the load
· Secure your grip
· Hold your head upright
· Maintain normal curves of the spine
· Power the lift with legs and body weight
· Don’t twist
· The sudden failure of wire rope or a chain
· Slipping of the load from the sling
· Swinging of the load at the time of lifting
· The load sometimes hits the man
· Men getting hit by failing from overhead
· Men slipping as greasy, wet or dirty floor
· Men failing in open tank without cover in level
floor
· Accidents due
to poor lighting
· Fire accidents due to faulty electrical wires
· It helps in the reduction of accidents including
fire accidents
· It saves the property
damages
· It improves employee moral
· Better productivity
· Working area be-comes presentable
· Human energy is conserved
· Visitors are very much satisfied
· The burden of supervisor is reduced
· Tools must be kept clean and free from corrosion
· Keep metal parts lightly oiled
· Remove burrs from edges of tools and heads of
chisels.
· Tools which are
not in used must be stored separately
· A good worker regularly inspects his tools
· Do not use tools without handles
· The operators should wear face shields or safety
glasses
· Power tools should
be placed in the store room after use
· power tools should have protected by guards
· Pneumatic hoses or electric cables of power tools should not pass through passage
ways.
· The electrical power
tools should be properly earthed
· Never horse play with hose of pneumatic tools
· Power tools machines should be maintained and operated properly.
· Due to wrong way using of tools.
· Due to defective condition of tools
· Due to failure of using right tools for right job
· Due to wrong way of carrying tools
· Due to strong of tools un safety
· All electrical installations shall be as per Indian
electricity rules
· Only competent persons should handle the electrical
equipments
· The equipments
should be earthed properly
· All temporary electric lines should be drawn at least above man’s height
· Cable should be completely insulted
· Cable should not have any joints
· Only connection for one point
· Good house
keeping on the area
· Fire protection equipment to be kept near by
· Use rubber gloves and rubber boots
· Use good quality of wire
· Power isolation
close to the job
· Use three pin plug instead of loose wire
· Never operate
any electrical equipment with wet hands
· Never stand wet surface while working electrical equipments
· During thunder storm do not stand under tree
· Proper sign board is necessary
· No person shall work on any live electrical conductor
· The switch shall only be put on by person who switched it off
· Fall of person from top and getting injured
· Fall of objects from top and below person injury
· Fall of materials from top and damaged
· Person fall into
excavated pit
· Collapse of soil and below person get injury or may
· Damage of UG cables and sewage pipe
· Collapse of scaffolding and person fall from height, get injury
· Electrical shock
· Fire and explosion
· Burn injury
· Health and lung problems
· Snakes bite
· Poisonous gas
· Foreign body in eye
· Erection equipment failure
· Falling of persons from height
· Electrical shocks
· Improper lighting
· Non stop working
by worker
· Up safe work methods
· Collapsing of earth during trench excavation
· Failure of use safety equipment
· Working a height without safety belt
· Adequate first aid equipment should be kept ready
· Adequate fire fighting equipment should be available
· All general electrical rules should be followed
· suitable lighting arrangements should be necessary at night work
· Work men at height should be wear safety belts
· Work men handling
cement should be provided with goggles, rubber gloves and rubber boots
by nose mask.
· The moving parts of grinding machines used
construction site should be covered
with guards
· The moving parts of grinding machines used construction site should be covered with guards
· Excavated material should not kept near the excavated
· Very short duration of work
red flags must be hoisted and more duration red banners
must be stretched
· Defective tools should
not be used
· The worker should not carry tools in his hands when climbing
a ladder
· Excavation should be guarded by suitable fencing
· It should be erected on levels firm ground
· It erected by trained / skilled person
· It is constructed using metal pipes and wooden
boards
· It should be
design and constructed from good and sound material
· Not to be erected
on loose earth
· Clamps should fixed
· Properly bracing 8. Sole plate is necessary the base of vertical pipe
Wooden board not be painted
· Wooden board should not to any cracks
· Check for rust in pipes / clamps
· Clamps should fixed and good quality
· Boards thickness should be 3.4 cms and no bending
· The construction must be rigid, properly based
· Use of good and sound materials
· The wooden bellies
has not joints
· Vertical poles should not be more than 6 feet
· Chains, ropes used for the suspension of
scaffoldings
· Never throw any materials
from height
· Use safety harness while working at above 6 feet
· Properly ties to be arrangement
· Enter with air line BA sets
· Use 24v flame proof hand lamps
· A hole watch
to be kept near man hole
· Keep fire fighting equipment ready
· Gas test
to be done to check for oxygen level
· Provide blowers
· Don’t smoke in confined
space
· Use ropes and harness
· The spaces clean before entry
· Use non sparking tools it there is any risk of flammable vapors being present.
· The foot wear is not greasy, oily and muddy and has
a good grip on the rungs.
· When climbing or coming down a ladder should be face
the ladder side and had on with both
hand.
· Carry light tools in pockets in a shoulder bag.
· Hold on with at least new hand if use of both hands
then, use safety belt
· Never climb higher than the third rung from the top
on straight or second tired from the
top on extension ladder.
· Step ladder must be fully open and the divider locked
· Metal ladder shall not be used near electrical equipments.
· Metal ladder shall
not be place on firm footing and at angle of 75
· Any ladder found defect in any way should be marked
do not use
· Ladder shall not be placed on a box or drum.
· Rubber protection on head and heel of a ladder is necessary.
· Oxygen cylinders should not be kept near combustible
materials.
· Oxygen cylinders
should not be handled with grassy hands or gloves.
· Oxygen cylinders and their fittings
should not be tested with oil based soap solution.
· Oxygen cylinders and other combustible gas cylinders
should not be stored together.
· The top cover of the cylinder should be kept in
position and screwed safety when not
in use.
· Cylinders should not be used as rollers for moving
materials
· Oxygen must not be use for ventilating confined spaces.
· Only authorized persons should used compressed air.
· The body or clothes
should not be cleaned with compressed air.
· Compressed air hose pipes should not be placed across passage ways
· Leakage of compressed air should not be tested with hands.
· While working with tools run by compressed air safety shoes are to be used.
· The tools should not be kept on position when not in use.
· They are not to be dragged or dropped
· They should be stored in dry and well
ventilated places
· Chins and slings should not be used for lifting cylinders.
· the caps of the cylinders should not be removed when
they are not the use.
· Cylinders should not be stored near hot sources
· Acetylene cylinders
should not be stored horizontally
· Empty cylinders and fully cylinders should be stored separately
· Leakage cylinders removed to open space and release the gas without getting ignited.
· Cylinders should stored in a safe, dry and well
ventilated store
· Oxygen cylinders
should be stored horizontally and acetylene cylinders shall be stored vertically.
· The standing cylinders should be secured
properly avoid falling.
· Flammable gas shall be stored at least 50 feet away
from another building
· Oxygen cylinder shall never be stored necessary
flammable gas cylinder
· Empty cylinder shall be identified by marking with a
chalk (MT) and checked for damage
before returning to suppliers.
· Cylinders should not be kept as supports.
· Only authorized and competent person should operated
cranes
· The correct
sling must be used for the load to be lifts
· Lifting equipment must be certified from competent
authority and mark with its SWL
· Never be used for
loads excess of its SWL
· Cables and slings must be padded when passing over sharp edges of equipments
· Check the condition of the ground before parking the crane and use out riggers
· All moving parts must be guarded
· Uncertified chains, ropes, slings and hooks should
not be use
· All slings to be inspected by third party inspectors
· Never stand or work under a suspended load
· Place the out riggers on firms ground
· Guide ropes shall
be used to control swing of lifted material
· Never operate the crane at the time of speed wing
· Lifting over live equipment should not be encouraged
· The crane should under go periodical maintenance as per manufactures
·
Check breaks,
lift tilt and tires.
·
Check the stability of load before
moving it
·
Never leave your
fork lift truck un-attend with motor running
·
Never park fork lift truck on passage way
·
Never drive with wet
or greasy hands
·
Always drive with a safe speed and slow down at turning point
·
When driving without load forks about 6 inches
above the floor or ground
·
Never operate trunk in gaseous area
·
Never carry a load
so high that you can not head, If necessary operate
truck in reverse
·
Avoid carrying
lose materials on forks
·
Never allow one to
go under elevated loads
·
Warn other employees to stand clear when staking or removing
materials
·
Exhaust pipe should have flame arrestor
·
Fork should be
lowered to the floor when the truck is unattended
·
Stay alert t
all times
· Proper wheel shall be used a per the grinding M/c’s
specification
· All the grinding
M/c’s shall be used with wheel guard
· Grinding cables shall not mingle with welding cables
· All the cables shall be protected from damage
· Provide face shield with safety helmet
· Never use fracture wheel
· Excessive tighting
of maintaining is dangerous
· All guards should be in position before the machine operated
· The speed of the grinding should match in the speeds of the grinding machines
· Only skill person should be handle this work
· Testing of wheel is necessary
· All vehicles requiring security vehicles pass
· All drivers should have valid driving license
· Drivers should not use
fork lift trucks for carrying
passengers
· All traffic regulations and speed limit should be
strictly followed in side the plant
area
· All vehicles area in a road worthy condition
· Vehicles park in the operation area must always unlocked with in ignition key in position
Inherent property of a substance or an occurrence which has
potential to cause loss or damage property, person, or environment.