PRINCIPLES HEALTH AND SAFETY MANAGEMENT SYSTEM
UNIT-1 History of Safety movement -Evolution of modern safety concept-Planning for safety for optimization of productivity - Incident Recall Technique (IRT)-Components of safety audit, types of audit, audit methodology
UNIT-2 Perusal of accident and safety records, formats - Implementation of audit indication - Liaison with departments to ensure coordination - check list - identification of unsafe acts of workers and unsafe conditions in the shop floor
UNIT-3 Concept of an accident, reportable and non reportable accidents, reporting to statutory authorities -Principles of accident prevention -Accident investigation and analysis -Unsafe act and condition - Domino sequence - Supervisory role
UNIT-4 Role of safety committee -Cost of accident-Permanent total disabilities, permanent partial disabilities, temporary total disabilities - Importance of training-Identification of training needs-training methods
UNIT-5
Method of promoting safe practice - Motivation - Communication -Role of government agencies and private consulting agencies in
safety training - Creating awareness, awards, celebrations, safety posters etc- Domestic Safety and Training
INDUSTRIAL SAFETY ENGINEERING - I
UNIT-1 General Safety Rules- Principles, Maintenance, Inspections Of Turning Machines- Boring Machines- Milling Machine-Planning Machine And Grinding Machines- CNC Machines- Wood Working Machinery- Types, Safety Principles
SYLLABUS
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SNo |
Subject |
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I YEAR |
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1 |
PRINCIPLES HEALTH AND SAFETY
MANAGEMENT SYSTEM |
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2 |
INDUSTRIAL SAFETY ENGINEERING - I |
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3 |
PROCESS SAFETY ENGINEERING &
MANAGEMENT - I |
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4 |
OIL AND GAS SAFETY ENGINEERING
& MANAGEMENT - I |
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5 |
PETRO CHEMICAL SAFETY ENGINEERING
& MANAGEMENT - I |
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6 |
INTERNATIONAL OIL AND GAS
STANDARDS |
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7 |
PRACTICAL - I |
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8 |
PRACTICAL - II |
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9 |
PRACTICAL - III |
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10 |
PRACTICAL - IV |
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11 |
PRACTICAL - V |
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12 |
PRACTICAL - VI |
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II YEAR |
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13 |
INDUSTRIAL SAFETY ENGINEERING - II |
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14 |
PROCESS SAFETY ENGINEERING &
MANAGEMENT - II |
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15 |
OIL AND GAS SAFETY ENGINEERING
& MANAGEMENT - II |
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16 |
PETRO CHEMICAL SAFETY ENGINEERING
& MANAGEMENT - II |
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17 |
PRACTICAL - VII |
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18 |
PRACTICAL - VIII |
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19 |
PRACTICAL - IX |
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20 |
PRACTICAL - X |
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UNIT-2 Electrical Guards, Work Area, Material Handling, Inspection, Standards And Codes- Saws, Types, Hazards- Guarding During Maintenance- Zero Mechanical State (ZMS), Definition, Policy For ZMS
UNIT-3 Guarding Of Hazards - Point Of Operation Protective Devices, Machine Guarding, Positional Control Guard, Fixed Guard Fencing- Guard Construction- Guard Opening. Selection And Suitability: Lathe-Drilling Boring-Milling-Grinding
UNIT-4
Shaping-Sawing-Shearing-Presses-Forge Hammer-Flywheels-Shafts-Couplings-Gears-Sprockets Wheels And Chains-Pulleys And
Belts-Authorized Entry To Hazardous Installations-Benefits Of Good Guarding Systems
UNIT-5
Gas Welding And Oxygen Cutting- Resistances Welding, Arc Welding And Cutting, Common Hazards- Personal Protective Equipment,
Training, Safety Precautions In Brazing, Soldering And Metalizing - Explosive Welding, Selection
PROCESS SAFETY ENGINEERING & MANAGEMENT - I
UNIT-1 Machine Operation and Guarding : Principles in machine guarding- Ergonomics of machine guarding- Type of guards, their design and selection- Guarding of different types of machinery including special precautions for wood work
UNIT-2 Built-in-safety devices, maintenance and repairs of guard-Incidental safety devices and tools- Safety in the use of Machines : Safety in the use of 1) power presses (all types), 2) shearing, 3) bending, 4) rolling, 5) drawing, 6) turning, 7) boring, 8) milling, shaping, 9) planning broaching, planting, 10) grinding, 11) CNCS
UNIT-3 Need for selection and care of cutting tools- Preventive maintenance, periodic checks for safe operation- Associated hazards and their prevention- Kinetics of manual handling-Maximum loads that could be carried
UNIT-4 Lifting and carrying of objects of different shapes, size and weight-Safe use of accessories for manual handling Storage of materials- Safety in stacking and unstacking, floor loading conditions
UNIT-5
Layout condition for safety in storage, ergonomics of manual handling and storage-Mechanical : Lifting machinery, lifts and hoistsSafety aspects in design and construction, testing, use and care, signaling, inspection and maintenance
OIL AND GAS SAFETY ENGINEERING & MANAGEMENT - I
UNIT-1 Introduction: Structure of oil industry, financial aspects of the oil industry, world oil supply and demand- Principles, Methods and Techniques for Oil and Gas -Property Evaluation
UNIT-2 Project Parameters: Time value of money in capital investment- Depreciation- depletion and amortization of oil projects- Financial measures and profitability analysis-Break-even and sensitivity analysis- Optimization Techniques
UNIT-3 Applications and Project Evaluation of Oil Fields: Economic evaluation of exploration and drilling operations-Estimation of oil reserves and evaluation of an oil property- Economic evaluation of production operation
UNIT-4 Economic evaluation: Oil transportation, Crude oil processing, Distribution and Marketing-Uncertainty and Risk Analysis: source of risk, managing risks by risk reduction, diversification, and uncertainty investment and decision analysis by decision tree
UNIT-5
Risk management in energy markets -Environment and pollution control: Regulation and control of pollution and environmental
modelling, monitoring and database management
PETRO CHEMICAL SAFETY ENGINEERING & MANAGEMENT - I
UNIT-1 Introduction to Chemical process Industries- Raw material for Organic Chemical Industries- Profile of petrochemical Industry and its structure-Feedstocks: present and emerging
UNIT-2 Overview of unit processes with applications, Nitration- nitrobenzene, nitrotoluenes, Halogenation- DCM, MCA, VCM, chlorobenzene-Esterification- C1 to C4 alcohols
UNIT-3 Production of Olefins and Derivatives : Naphtha and gas cracking for production of olefins- Recovery of chemicals from FCC and steam cracking-Ethylene derivatives: Ethylene Oxide, Ethylene glycol, Vinyl chloride, Propylene and Propylene oxide
UNIT-4 Aromatics separation train- Aromatics product profile-Benzene, Toluene, Xylene, Ethyl benzene &Styrene, Cumene and phenol, Bisphenol, Aniline - Polymers: Polyethylene, Polypropylene, Polystyrene,Polyvinylchloride, polycarbonate
UNIT-5
Thermoset resin: phenol formaldehyde, uriaformaldehyde and melamine formaldehyde- Elastomers: Styrene Butadiene
Rubber(SBR)- Poly butadiene, Nitrile rubber
INTERNATIONAL OIL AND GAS STANDARDS
UNIT-1 Introduction - Development of hydrocarbons in the polar and subarctic climate zones of the northern hemisphere -Petroleum service companies- Occupational safety and health challenges and best practices
UNIT-2 Offshore oil and gas accidents- Ageing installations- International labour standards on OSH- Arctic standards- International Organization for Standardization (ISO) standards- Other Arctic standards and best practices
UNIT-3 International Code for Ships Operating in Polar Waters (Polar Code)-Regulatory regimes- OSH management systems - The role of worker participation- The role of safety representatives- The role of senior management
UNIT-4 Gender perspective in OSH policies- Health and well-being of workers- Health challenges to oil and gas workers- Communicable diseases- Non-communicable diseases- Substance abuse - Health of indigenous and tribal peoples
UNIT-5
Working time arrangements- Health impacts-Overtime work - Fly-in-fly-out -Offshore shift working arrangements - Quality of sleepShift work, adaptation and re-adaptation- Accidents in transportation - Transportation by air
PRACTICAL - I
PRACTICAL - II
PRACTICAL - III
PRACTICAL - IV
PRACTICAL - V
PRACTICAL - VI
SECOND YEARS
INDUSTRIAL SAFETY ENGINEERING - II
UNIT-1 Care And Maintenance Of The Associated Equipment And Instruments - Safety In Generation- Distribution And Handling Of Industrial Gases-Colour Coding - Flashback Arrestor - Leak Detection-Pipe Line Safety-Storage And Handling Of Gas Cylinders
UNIT-2 Cold Working- Power Presses- Point Of Operation Safe Guarding- Auxiliary Mechanisms-Feeding And Cutting Mechanism- Hand Or Foot-Operated Presses-Power Press Electric Controls- Power Press Set Up And Die Removal
UNIT-3 Inspection And Maintenance-Metal Sheers-Press Brakes- Hot Working Safety In Forging- Hot Rolling Mill Operation- Safe Guards In Hot Rolling Mills - Hot Bending Of Pipes- Hazards And Control Measures
UNIT-4 Safety In Gas Furnace Operation, Cupola, Crucibles, Ovens, Foundry Health Hazards, Work Environment, Material Handling In Foundries, Foundry Production Cleaning And Finishing Foundry Processes
UNIT-5 Electro Plating, Paint Shops, Sand And Shot Blasting-Safety In Inspection And Testing- Dynamic Balancing- Health And Welfare
Measures In Engineering Industry-Pollution Control In Engineering Industry-Industrial Waste Disposal
PROCESS SAFETY ENGINEERING & MANAGEMENT - II
UNIT-1 Safety in design and construction, operation, inspection and maintenance of industrial trucks-Lifting tackles and loose gears, conveyors- The competent persons in relation to safety legislation - Duties and responsibilities.
UNIT-2 Working at Heights : Incidence of accidents- Other safety requirements while working at heights-Hand Tools and Power Tools : Main causes of accidents-Prevention and control of accidents- Centralised and personal tool issues System
UNIT-3 Purchase, storage and supply of tools-Inspection, maintenance and repair of tools- Detectable causes of tool failures- Tempering, safe end in and dressing of certain tool-Safe use of various types of hand tools used for metal cutting
UNIT-4 Plant Design and Housekeeping -Safety and good house-keeping- Typical accidents due to poor house- keeping- Disposal of scrap and other trade wastes- Prevention of spillage- Marking of aisles space and other locations
UNIT-5
Use of colour as an aid for good housekeeping- Housekeeping contest- Cleaning methods- Employee assignment- Inspections and
check-lists- Benefits of good housekeeping- Role of preventive maintenance in safety and health
OIL AND GAS SAFETY ENGINEERING & MANAGEMENT - II
UNIT-1 Introduction: The structure and development of Oil & Gas Industry, India Hydrocarbon vision 2025- Petroleum Resource classification, Analysis of resource management
UNIT-2 Natural Gas: What is Natural Gas- Measuring Natural Gas- Pipeline quality natural Gas - Demand, Supply & Storage of natural gas: Gas production- Source of demand in India
UNIT-3 The supply system-Pipeline Operations & Network- Storage of Natural Gas- Liquefied Natural gas Plant & Operations- Gas Sales Pattern in India- Gas Pipeline Regulations in India-Gas Trading- Gas Pricing
UNIT-4 Coal Bed Methane: Introduction- Present status of Coal Bed Methane-CBM Storage and sales- CBM Pricing in India - Crude Oil: Crude oil/ specification- Measuring/ Custody transfer of Crude Oil-Crude Oil Transportation
UNIT-5
Crude Oil Production in India-Crude Oil refineries-Products from Crude Oil - International & National Institutions of Oil & Gas:
API,OPEC, OECD, OIDB, DGH, PNGRB, CHT, PII, PPAC, PCRA
PETRO CHEMICAL SAFETY ENGINEERING & MANAGEMENT - II
UNIT-1 Petrochemicals & Petroleum Refinery Engineering : Natural Gas, Crude Oil & Petroleum Products overview Natural Gas & Crude Oil Exploration, Production &Transportation
UNIT-2 Properties of Natural Gas, Shale Gas, Shale Oil, Gas Hydrates & Crude Oil and various methods of exploration-Crosscountry transfer of crude oil & gas to refineries & petrochemical plant
UNIT-3 Crude Oil Evaluation, Analysis - Crude assay, Four cut method Petroleum Products overview with Specifications and Standard Test methods - BIS specification, Euro specification, IP test methods
UNIT-4 Refinery Operations I ASTM & TBP Distillation-Distillation with Valve trays & Packed bed, Divided wall column Desalting - theory, operating conditions, technology & application
UNIT-5
Gas Plant operations - objectives, process & application- Evaluation of Crude Oil Fractionation of Crude Oil Evaluation of Crude oil &
Crude Assay- Construction of Mid percent and Yield curves
PRACTICAL - VII
PRACTICAL - VIII
PRACTICAL - IX
PRACTICAL - X