INDUSTRIAL SAFETY ENGINEERING & MANAGEMENT
UNIT-1 General safety rules, principles, maintenance- Inspections of turning machines, boring machines, milling machine, planning machine and grinding machines- CNC machines-Wood working machinery, types, safety principles
UNIT-2 Electrical guards, work area, material handling, inspection, standards and codes- saws, types, hazards- Guarding during maintenance, Zero Mechanical State (ZMS), Definition, Policy for ZMS - guarding of hazards - point of operation protective devices
UNIT-3 Machine guarding, types, fixed guard, interlock guard, automatic guard, trip guard, electron eye, positional control guard, fixed guard fencing- guard construction- guard opening- Selection and suitability
SYLLABUS
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COURSE
NAME: ADVANCED DIPLOMA IN INDUSTRIAL SAFETY |
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SNo |
Subject |
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1 |
INDUSTRIAL
SAFETY ENGINEERING & MANAGEMENT |
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2 |
PROCESS
SAFETY ENGINEERING & MANAGEMENT |
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3 |
OIL
AND GAS SAFETY ENGINEERING & MANAGEMENT |
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4 |
OFFSHORE
SAFETY ENGINEERING & MANAGEMENT |
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5 |
PETRO
CHEMICAL SAFETY ENGINEERING & MANAGEMENT |
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6 |
FIRE
AND SAFETY ENGINEERING & MANAGEMENT |
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7 |
INTERNATIONAL
HEALTH AND SAFETY LEGAL REQUIREMENTS |
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8 |
PRACTICAL
- I |
|
9 |
PRACTICAL
- II |
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10 |
PRACTICAL
- III |
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11 |
PRACTICAL
- IV |
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12 |
PRACTICAL
- V |
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13 |
PRACTICAL
- VI |
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14 |
PRACTICAL
- VII |
UNIT-4 Authorized entry to hazardous installations-Benefits of good guarding systems - Gas welding and oxygen cutting- Resistances welding-arc welding and cutting, common hazards, personal protective equipment, training
UNIT-5 Safety precautions in brazing-Soldering and metalizing - explosive welding-selection, care and maintenance of the associated equipment and instruments - safety in generation-Distribution and handling of industrial gases
PROCESS SAFETY ENGINEERING & MANAGEMENT
UNIT-1 Evolution of modern safety concept- Safety policy - Safety Organization - line and staff functions for safety- Safety Committeebudgeting for safety- Incident Recall Technique (IRT)-disaster control
UNIT-2 Job Safety Analysis (JSA), safety survey, safety inspection, safety sampling-Safety Audit-Concept of an accident-Reportable and non reportable accidents-Unsafe act and condition -Principles of accident prevention
UNIT-3 Supervisory role- Role of safety committee - Accident causation models - Cost of accident-Overall accident investigation process - Response to accidents-India reporting requirement
UNIT-4 Planning document-Planning matrix-Investigators Kit-functions of investigator- four types of evidences-Records of accidentsAccident reportsClass exercise with case study-Permanent total disabilities
UNIT-5
Permanent partial disabilities-Temporary total disabilities - Calculation of accident indices-Frequency rate-Severity rate-Frequency
severity incidence-Incident rate-Accident rate-Safety "t" score-Safety activity rate - problems
OIL AND GAS SAFETY ENGINEERING & MANAGEMENT
UNIT-1 Principles of enhanced oil and gas recovery methods- IOR, EOR& EGR- Screening criteria for EOR methods- Displacement of fluids in reservoir: capillary force; viscous force; phase trapping
UNIT-2 Mobilization of trapped phases, and alteration of viscous/capillary force ratio- Design aspects of chemical flooding- Case studies of surfactant, alkali, polymer, ASP flooding
UNIT-3 WAG process, SWAG process, and Chemical augmented WAG process- Foam flooding- Miscible displacement performance modeling, design procedure and field experiences
UNIT-4 CO2 miscible and immiscible flooding-Carbonated water flooding and its design and case studies- Designing of thermal EOR methods- Optimization of operation parameters of in-situ combustion
UNIT-5
Thermodynamics of thermal EOR- Nanotechnology in EOR: nanoparticle, nanoemulsion, nano-surfactant and nano-polymer
processes- Advanced recovery methods: CBM, shale gas, shale oil, tight sand, oil sand and others
OFFSHORE SAFETY ENGINEERING & MANAGEMENT
UNIT-1 Introduction: Deviations from Onshore drilling- Rig types:Jack-up, Semi-sub, Floaters- Deepwater Drilling: Introduction - History & Geology- Floating Drilling Rigs and chronological Advancements
UNIT-2 Basic Floating Rig equipment-Rig Automation - Dynamic Positioning: Types and Basic operations of a DP system- Major components of the DP system - DP rig vs moored rig - Types of thrusters used by DP vessels
UNIT-3 Power management system- Watch Circles - Drive-off -Drift-Off- Open Water Operations-Remotely operated vehicles-Riser system Components- Buoyancy, Riser Tensioners & Tensioning Criteria
UNIT-4 Basic Riser Analysis-Riser Operations- Emergency Disconnect- High Current Operations- Subsea Wellheads: Overview of Wellhead Components-Tool Description- Wellhead sizing
UNIT-5 BOP System: Wellhead & LMRP Connectors- RAM preventers- Annular Preventers- Choke & Kill line valves- LMRP- Landing &
latching the BOP- Control System- Back-up system- BOP Stack Testing- Diverter System
PETRO CHEMICAL SAFETY ENGINEERING & MANAGEMENT
UNIT-1 The concept of fluid-The fluid as a continuum physical and thermodynamic properties -Basic laws - Newtorian and non-newtorian fluids - Flow patterns - Velocity field -Streamlines and stream tubes
UNIT-2 Vorticity and irrotationality-The principle of dimensional hormogeneity - dimensional analysis, the Pi-theorems-Similitude - use of dimensional analysis for scale up studies
UNIT-3 Pressure and Pressure gradient - Equilibrium of fluid element -Hydrostatic pressure distributions -Application to manometry - mass, energy and momentum balances - Continuity equation, equation of motion, Navier
UNIT-4 Stokes equation and Bernoullis theorem- Reynold?s number regimes, flow through pipes - head loss, friction factor, minor losses in pipe systems and multiple pipe systems - Boundary layer concepts, drag forces on solid particles in fluids
UNIT-5
Constant and variable head meters - Pipes, fittings and valves, classification of pumps - Performance, curves - Compressors and its
efficiency-Introduction to compressible flow, comparison of adiabatic and isothermal flow of gases
FIRE AND SAFETY ENGINEERING & MANAGEMENT
UNIT-1 Strainers and maintenance of hose fitting-Foam and foam making equipments-Synthetic based foam concentrates- Foam concentration and induction and ignition equipments
UNIT-2 Pressure control valve- Fire protective clothing, technical description and specifications of protective clothing-Breathing apparatus Types of breathing apparatus-Care and maintenance of breathing apparatus
UNIT-3 Life line signals , small gears and hand tools, conventional tools, non conventional tools, non powered equipments- Maintenance of small gears
UNIT-4 Practicals: Conducting wet and dry drills using various Nozzles- Identification Rehearsals of Portable extinguishers- Filling of DCP powder in Portable Extinguisher and wearing Protective clothing
UNIT-5
Mock drills- Positioning of ladder and Demonstration of Ropes and lines-Laying out and Rolling of fire hoses- Priming of water from
fire tenders using suction hose, static tank Hydrant fire drills- Site visit
INTERNATIONAL HEALTH AND SAFETY LEGAL REQUIREMENTS
UNIT-1 Factories Act - 1948 Statutory authorities - inspecting staff, health, safety, provisions relating to hazardous processes, welfare, working hours, employment of young persons - special provisions - penalties and procedures
UNIT-2 Environment Act - 1986 General powers of the central government, prevention, control and abatement of environmental pollution Biomedical waste (Management and handling Rules, 1989
UNIT-3 The noise pollution (Regulation and control) Rules, 2000-The Batteries 2001- Air Act 1981 and Water Act 1974: Central and state boards for the prevention and control of air pollution powers and functions of boards
UNIT-4 Prevention and control of air pollution and water pollution -Duties of authorities - responsibilities of occupier -Notification of major accidents -Information to be furnished -Preparation of offsite and onsite
UNIT-5
Occupational Safety and Health act of USA (The Williames - Steiger Act of 1970) - Health and safety work act (HASAWA 1974, UK)
- OSHAS 18000 - ISO 14000 - American National Standards Institute (ANSI)
PRACTICAL - I
PRACTICAL - II
PRACTICAL - III
PRACTICAL - IV
PRACTICAL - V
PRACTICAL - VI
PRACTICAL - VII